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Cleanalyzer Pro

Cleanalyzer Neu

Residual pollution analysis system

The Cleanalyzer is a high-end analytical system designed to examine particles on filters – a key procedure in performing reliable and reproducible evaluation of component cleanliness.

Precision mechanical parts machined to exact tolerances are susceptible to damage or malfunction caused by particulate contamination. To address this issue, component cleanliness must be measured, and quantified in order to guarantee full function and to avoid failures due to particulate damage. The Cleanalyzer system is a powerful, fully integrated test platform which enables precision measurement, analysis and documentation of this critical cleanliness indicator. Cleanalyzer is fully compliant with all current particulate standards.

The currently valid standards were integrated into the specialized measuring software.


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Key Features:
  • High end optical system with perfectly matched illumination to ensure optimum image quality
  • Powerful yet simple software interface for automatic measurement, analysis, separation and classification of particles
  • ISO 16232 and VDA Bd. 19 standards included, easy creation of user standards
  • Measurement of particles down to 35µm, 15µm or 5µm (depending on version)
Benefit:
  • Precise and repeatable statements describing the cleanliness of an item
  • Easy to use with super-fast processing times
  • Ultimate reliability and repeatability
  • Same sophisticated software for all systems providing analysis of single particles, particle classes and particle types
  • Easy documentation with freely configurable autoreporting and simple export into excel or other databases
  • Individual particle locations can be stored and accessed for closer inspection in live mode or anytime from the database
  • Automatic detection of reflecting particles (e.g. metals)

Overview

Cleanalyzer Specification

Cleanalyzer


Description:

- Fully automated process runs

- High-resolution, optical zoom system (15µm and 5 µm version

- High-resolution, fixed magnification optical system (35µm version)

- PC controlled x/y stage with joystick

- Optimized LED ring light illumination

- Available in three versions, measuring down to either 35µm, 15 µm or 5 µm  

    


Cleanalyzer Prof.
35µm
Cleanalyzer Prof.      15µm
Cleanalyzer Prof.     5µm
High-resolution optics
Fixed magnif. optics                        
Optical zoom system
Optical zoom system
Smallest measureable particle
35µm
15µm
5µm
Maximum resolution

3.5µm per pixel
1.1 µm per pixel
0.5 µm per pixel                   
Measuring speed
per filter
~3 min
~4 min
~4 min
Object field x3.4 x 4.2 mm8.8 x 6.5 - 1.4 x 1.1 mm    
4.6 x 3.5 - 0.6 x 0.5 mm


  

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Artikel Nr.
Beschreibung
043-102307
Cleanalyzer Professional 35 µm
download
Analysing System for Residue Dirt Analysis
- Automatic measurment of particle-size and shape
with minimum Particle-Size of 35 ľm.
- For Analysing regarding to VDA Bd.19, ISO 16232,
ISO4406, and own standards.
- Direct reporting in Excel
- Direct Export to dhs-Database
- Easy creation of own standards
- Analysing of Component Cleanliness Code
- Statstical Features of results
- powerful classification options
- for all filters and filtersizes
- measuring time for 47mm Filer: 4 min
Consisting of:
- High resolution optics
- LED Illumination optimized for best contrast
- USB Camera 1/1.8" , 1.3 MP
- motorized precision X-Y Stage
- manual Z-axis
- solid stand
- light-control
- Cleanalyzer Software
Optics with the following parameters:
- Field of View: 4,2 mm x 3,4 mm
- Pixelsize min.: 3,3 ľm
- min. particle-size according VDA Bd. 19: 35ľm
Software with the following parameters
- Camera control: image-grabbing, timing,
gain-control, colour-control, profiles
- Classifiers: automatic filterprocess to find
particles with certain features
- particle typing: manual or automatic process
to define certain particles as different types
(e.g. metal, fibres...)
- result-management: shows result as table and
chart with different contents (all, different
types, max. number ...)
- statistics: allows to show the results with
different contents (all, per 100cm, per part,
fraction of types ...)
- easy creation of own standards
- Component Cleanliness Code: easy use
of CCC - including statistic values
- over 50 parameters to be calculated for each
particle (shape, size, grey-level, reflecting
parameter ...)
- automatic threshhold level
- offline mode and series
- profiles for different tasks/parts
- fully customizable
- remote controlable
043-102302
Cleanalyzer Professional 15 µm
download
Analysing System for Residue Dirt Analysis
- Automatic measurment of particle-size and shape
with minimum Particle-Size of 15 ľm.
- For Analysing regarding to VDA Bd.19, ISO 16232,
ISO4406, and own standards.
- Direct reporting in Excel
- Direct Export to dhs-Database
- Easy creation of own standards
- Analysing of Component Cleanliness Code
- Statstical Features of results
- powerful classification options
- for all filters and filtersizes
Consisting of:
- Optics with dented 7:1 Zoom
- LED Illumination optimized for best contrast
- USB Camera 1/1.8", 1.3 MP
- motorized precision X-Y Stage
- manual coarse-fine Z-axis
- solid stand
- light-control
- Cleanalyzer Software
Optics with the following parameters:
- Field of View: 1.5 mm x 1.1 mm - 8.8 mm x 6.5 mm
- min. Pixelsize: 1.1 ľm
- min. particle-size according VDA Bd. 19: 15 ľm
Software with the following parameters
- Camera control: image-grabbing, timing,
gain-control, colour-control, profiles
- Classifiers: automatic filterprocess to find
particles with certain features
- particle typing: manual or automatic process
to define certain particles as different types
(e.g. metal, fibres...)
- result-management: shows result as table and
chart with different contents (all, different
types, max. number ...)
- statistics: allows to show the results with
different contents (all, per 100cm, per part,
fraction of types ...)
- easy creation of own standards
- Component Cleanliness Code: easy use
of CCC - including statistic values
- over 50 parameters to be calculated for each
particle (shape, size, grey-level, reflecting
parameter ...)
- automatic threshhold level
- offline mode and series
- profiles for different tasks/parts
- fully customizable
- remote controlable
043-102305
Cleanalyzer Professional 5 µm
download
Residual Debris Particle Analysis System
- Automatic measurement of particle-size and shape
with minimum Particle-Size of 5ľm.
- For analysis to VDA Bd.19, ISO 16232,
ISO4406, and custom standards.
- Direct reporting in MS Excel
- Direct Export to dhs-Database
- Easy user creation of new standards
- Analysis of Component Cleanliness Code
- Statistical features of results
- Powerful classification options
for all filters and filtersizes
Consisting of:
- Optics with dentented 7:1 Zoom
- LED illumination optimized for best contrast
- Integrated USB Camera 1/1.8" , 1.3 MP
- motorized precision X-Y stage
- motorized Z-axis
- solid stand
- light-control
- Cleanalyzer Software suite
Optics with the following parameters:
- Field of View: 0.6 mm x 0.5 mm - 4.3 mm x 3.5 mm
- Pixelsize min.: 0.5 ľm
- min. particle-size according VDA Bd. 19: 5 ľm
Software with the following parameters
- Camera control: image-grabbing, timing,
gain-control, colour-control, profiles
- Classifiers: automatic filterprocess to locate
particles with certain features
- particle sorting: manual or automatic process
to define certain particles as different types
(e.g. metal, fibres...)
- result-management: shows result as table and
chart with different contents (all, different
types, max. number ...)
- statistics: to show the results with
different contents (all, per 100cm, per part,
fraction of types ...)
- easy creation of new standards
- Component Cleanliness Code: easy use
of CCC - including statistic values
- over 50 parameters to be calculated for each
particle (shape, size, grey-level, reflecting
parameter ...)
- automatic threshold level
- offline mode and series
- profiles for different tasks/parts
- fully customizable
- remote controllable
- interface to dhs image-database
- automatic report tool
(fully configurable)
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Software

All systems are supplied with the powerful yet easy to use Cleanalyzer software suite:


  • Image acquisition and display of intermediary results

  • Analysis of number, shape, size and classi cation of particles

  • Standards ISO 16232 and VDA Bd. 19 are included, easy user-creation of own standards

  • Automatic detection of particle types (re ecting particle e.g. metals, bres)

  • Evaluation of more than 50 particle parameters for each article (length [according VDA], width, area, length of bre, width of bre, brightness, re ection rate and many more)

  • Con guration and storage of different system setups for various measuring tasks

  • Easy export function for all analysed data into Excel and databases

  • Calculation of Component-Cleanliness-Code (CCC) according to ISO 16232

  • Filtering of particle types and/or particle classes

  • Ef cient particle processing (e.g. separation of overlapping particles)

  • Contemporary and fully customisable user interface for different measuring scenarios

  • Compilation of overview image 


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Example of a user interface (GUI)

Exact investigation of an enlarged particle


  

Sample reports of particle analyzes


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Zubehör

Partikelnormal Icon

Partikelnormal (Particle Standard Target)

Dieses Testchart ist für die Einstellung und Kontrolle von Optik und der Bildverarbeitungs-Software notwendig. Mit den Maßstabsbalken werden die Messfunktionen des Mikroskops kalibriert, die von folgenden Parametern mit beeinflußt werden: Fokuseinstellung, Vergrößerung, Verschiebetisch-justage, Parametrierung der Auswertung.

In dem mittleren Feld befinden sich verschiedene Strukturformen und Größen. Mittels Rechtecken, Ellipsen, Kreisen, Ringen und auch faserförmigen Objekten verschiedener Größen kann der Benutzer sein System einstellen und überprüfen. Zur Bestimmung der Verzeichnung stehen drei verschieden Felder mit Punktgittern unterschiedlicher Frequenz zur Verfügung.

  

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Artikel Nr.
Beschreibung
043-102302-72
Particle Standard
download
Particle Standard for calibration and analyses
of microscopes and image analysing systems
-chrome structures on glas
-different structures in sizes (10ľm - 1025ľm)
- different shapes to verify the correct
calculation of structure parameters
-incl. Scale in x- and y-direction
- Dimension: 70x70x2mm
-Weight: 30gr
043-102302-75
download
Particle Standard for calibration and analyses
of microscopes and image analysing systems
-chrome structures on glas
-different structures in sizes (10ľm - 1025ľm)
- different shapes to verify the correct
calculation of structure parameters
-incl. Scale in x- and y-direction
- Dimension: 70x70x2mm
-Weight: 30gr
- Certification by DKD
- Scale calibrated with a national standard
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