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Cleanalyzer Professional

043-10230x_Cleanalyzer_Web_6

Residual pollution analysis system

The Cleanalyzer is a high-end analytical system designed to examine particles on filters – a key procedure in performing reliable and reproducible evaluation of component cleanliness.

Precision mechanical parts machined to exact tolerances are susceptible to damage or malfunction caused by particulate contamination. To address this issue, component cleanliness must be measured, and quantified in order to guarantee full function and to avoid failures due to particulate damage. The Cleanalyzer system is a powerful, fully integrated test platform which enables precision measurement, analysis and documentation of this critical cleanliness indicator. Cleanalyzer is fully compliant with all current particulate standards.

The currently valid standards were integrated into the specialized measuring software.

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Key Features
  • High end optical system with perfectly matched illumination to ensure optimum image quality
  • Powerful yet simple software interface for automatic measurement, analysis, separation and classification of particles
  • ISO 16232 and VDA Vl. 19 standards included, easy creation of user standards
  • Measurement of particles down to 35µm, 15µm or 5µm (depending on version)
Benefit
  • Precise and repeatable statements describing the cleanliness of an item
  • Easy to use with super-fast processing times
  • Ultimate reliability and repeatability
  • Same sophisticated software for all systems providing analysis of single particles, particle classes and particle types
  • Easy documentation with freely configurable autoreporting and simple export into excel or other databases
  • Individual particle locations can be stored and accessed for closer inspection in live mode or anytime from the database
  • Automatic detection of reflecting particles (e.g. metals)
  • Automatisch Berichtserstellung in EXCEL - kundenspezifisch adaptierbar
  • Erlaubt Messdatenexport in diverse Datenbanken
  • Automatische Erkennung reflektierender Teilchen (z. B. Metallpartikeln)
  • Erlaubt Sicherung ganzer Filterdaten zur späteren Analyse ohne Messsystem

Hardware

  • Fully automated process runs

  • High-resolution, optical zoom system (15µm and 5 µm version

  • High-resolution, fixed magnification optical system (35µm version)

  • PC controlled x/y stage with joystick

  • Optimized LED ring light illumination

  • Available in three versions, measuring down to either 35µm, 15 µm or 5 µm
  • Including powerful measurement and analysis software


Cleanalyzer Pro 35µm
Clenalayzer Pro 15 µm
Cleanalyzer Pro 5 µm
OpticsFix Mag
Optical Zoom
Optical Zoom
Smallest Particle accord. VDA 19 [µm]
22
11
4
Digital Resolution [µm/Px]
2,2
1,1 µ
0,4
Measuring Speed per Filter Ø 47 mm [min.]
~2
~2
~ 10



043-10230x_Cleanalyzer_Web_7

043-10230x_Cleanalyzer_Web_2

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Software

All systems are supplied with the powerful yet easy to use Cleanalyzer software suite:

  • Designed to examine particles on filters

  • Analyzing of number, shape, size and classification of particles

  • Standards ISO 16232 and VDA Bd. 19 are already included, easy user-creation of own standards

  • Automatic detection of particle types (reflecting particle (e.g. metals), fibres, ...)

  • Evaluation of more than 50 particle parameters for each particle (Length, width [according VDA], area, length of fibre, width of fibre, brightness, reflection rate and many, many more)

  • Configuration and storage of different system setups for various measuring tasks

  • Easy export function for all analysed data into database and/or Excel (freely configurable; overview, single particles, particle categories, particle parameter)

  • Calculation of Component-Cleanliness-Code (CCC) according ISO16232

  • Filtering of particle types and/or particle classes

  • Modern and fully customisable user interface for different measuring scenarios

  • Compilation of overview image with particle coordinates for post processing tasks (e.g. material analysis via EDX)

  • All configurations can be stored in profiles

  • Accumulation of the measured values over multiple measuring fields

  • Export of images and results to the dhs database

  • Microsoft Excel protocol generation

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Example of a user interface (GUI)

Exact investigation of an enlarged particle

Sample report

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Models

Cleanalyzer Professional 35µm

Description

Downloads

Accessories

Residual Dirt Anaylsis System for examining particles on filters

- for particles sizes down to 35 µm (according to VDA19)

- Filter Ø 70mm

- System components: optics including illumination, manual focus drive, XY-measurement stage including control unit, 5MP colour camera, powerful  measurement and analysis software

Specifications
043-102307-V3 Cleanalyzer Professional 35µm_Web_1

043-102307-V3 Cleanalyzer Professional 35µm

Cleanalyzer Professional 15µm

Description

Downloads

Accessories

Residual Dirt Anaylsis System for examining particles on filters

- for particles sizes down to 15 µm (according to VDA19)

- Filter Ø 70mm

- System components: optics including illumination, manual focus drive, XY-measurement stage including control unit, 5MP colour camera, powerful  measurement and analysis software

Specifications
043-102302-V2 Cleanalyzer Professional 15 µm_Web_2

043-102302-V2 Cleanalyzer Professional 15µm

Cleanalyzer Professional 5µm

Description

Downloads

Accessories

Residual Dirt Anaylsis System for examining particles on filters

- for particles sizes down to 5 µm (according to VDA19)

- Filter Ø 70mm

- System components: optics including illumination, motorized focus drive, XY-measurement stage including control unit, 5MP colour camera, powerful  measurement and analysis software

Specifications
043-102305-V2 Cleanalyzer Professional 5µm_2

043-102305-V2 Cleanalyzer Professional 5µm

Accessories

Targets

Software

Miscellaneous

043-102302-72 Particle Standard Target

This target is designed for calibration and alignment purposes of residual dirt microscopes. A vertical and horizontal scale, several pattern for a distorsion detection as well as objects of different shape and size are implemented to running refernce measurements.

The Cleanalyzer software contains coressponding profiles, acuracy tests can be done as well as further MSA studies.

043-102302-75 Particle Standard Target incl. Certificate


Specifications
043-102302-72 Partikelnormal_Web_Hintergrund_2

050-911101 PxF Cleanylzer Software

The Cleanalyzer systems enable users to save measurements and its settings. By means of the Offline Series users can separate measurement and analysis procedure. Running a comprehensive analysis without having the device itself at disposal is possible. For the subsequent analysis software licenses can be bought additionaly.

Specifications
050-911101 PxF Cleanalyzer_Web_Hintergrund_2

043-102302-74 Filter Frames

043-102302-93 Dust Cover

043-10230x_Cleanalyzer_Zubehör_Web_1
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